Morgan Advanced Ceramics inc. GBC Materials
GBC Materials
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Glass Products 

GBC manufactures microscopic sized glass beads used in producing hermetically sealed packages for the electronics industry.

Using proprietary glass forming processes, GBC produces precision glass tubing and rods. These glass components are used in miniature fuse bodies, lenses for photo transistors, glass-to-metal seals used in IC packages, Erasable/Programmable Read Only Memory (Eprom) and Read Only Memory (ROM) glass lenses...and many others.

Scope of Glass Manufacturing Operations

GBC employs two unique processes to manufacture glass tubing and rod. One process is termed the "Direct Draw" process and has the ability to manufacture small quantities of glass tubing and rod to very precise tolerances.

With this process it is possible to produce a wide range of colors and opaque glass. The largest volume of product produced by the "Direct Draw" process is tubing that is cut into glass-to-metal sealing beads.

The second process is called the "Redraw" process. This process produces large quantities of continuously formed, clear glass tubing or rod. Glass tubing from this process is then cut into a variety of different sizes.

Size Range

Glass tubing and rod are made to .150" maximum outside diameter. Large diameters with small bores are possible, such as .100" O.D. by .010" I.D.

Tolerances

Normal tolerances range from ±.001" to .003" O.D. and I.D. depending on size. Tolerances are individually quoted.

Cutting

Glass tubing is diamond saw cut to length. Beads for glass-to-metal seals are normally cut to tolerances of ±.002" for small lengths and ±.003" for lengths ½ inch or longer. Score and break cutting is also available to .015" tolerance.

Special Compositions

Glasses can be formulated for unusual applications such as sealing to alloys or ceramics.

Future Products

Diode glass compositions in glass tubing and rod are under development. An alkali-free glass for "moly" sealing and dumet sealing will soon be available.

Quotations

For prompt quotations specify the following: O.D., I.D., length, tolerance, glass, color and quantity.

DRAWN GLASS DATA
Glass Code Basic Composition **Forms Uses C.T.E. x 10-7 IN/IN/ºC Softening Point. ºC Annealing Point. ºC Strain Point. ºC Density g/cc
K-Glass Borosilicate TR Kovar Sealing 45 720 500 440 2.20
8250 TR 50 720 507 450 2.28
7800 TR 55 789 565 517 2.33
N51-A TR 50 798 580 538 2.36
7070 TR Microwave 32 - 496 456 2.13
7740 (Pyrex®) T Fuse Casings 32 821 560 510 2.23
SG-80 Soda Lime TR Dumet Sealing
Compression Seals
Lamps
93 677 480 450 2.60
8061 Soda Barium TR Compression Seals
Dumet Sealing
93 677 480 450 2.60
Fusite Glass Codes
Corning Glass Codes
Kimble
Schott Glass Codes
**Forms:
T - Tubing, R - Rod


Properties of Some Commonly Used Metals

Metal Melting Pt. ºC Vacuum
Maximum Operating Temp. ºC
Air
Maximum Operating Temp. ºC
C.T.E. x 10-7 IN/IN/ºC Thermal Conductivity
Cat./Sq. Cm/Cm/ºC/Sec.
Tungsten 3350 3000 300 44 0.38
Molybdenum 2450 2000 200 55 0.35
Kovar 1450 1000 600 47 0.04
Platinum 1750 1600 1400 93 0.166
Copper 1083 400 150 178 0.092
Nickel 1452 900 400 145 0.14
Dumet   400 150 7.1 longitudinal
9.0 radial
 
Iron 1535 500 500 128  
Titanium 1800 1000 250    
Type 304 Stainless 1426 800 800 178  

 


Company Overview | Contact Us & Map | Company History | Materials | Products | Core Technologies/ Capabilities | Press Releases

Morgan Advanced Ceramics Inc
GBC Materials
580 Monastery Drive. Latrobe, PA 15650 USA
Phone: +1 724-537-7791    Fax: +1 724-537-4910
Email: gbcmaterials.sales@morganplc.com
 
A Division of Morgan Advanced Ceramics
   Morgan Technical Ceramics is a Global Business Unit of the Morgan Crucible Company plc.
It comprises Morgan Advanced Ceramics and Morgan Electro Ceramics.